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客戶案例 Casestudy ┃ 機器零部件及配件的高效倉儲管理

Hydravalve –機器零部件及配件的高效倉儲管理

Hydravalve – ecient storage management ofmachinery parts and accessories

Hydravalve為工業客戶提供與管道和閥門相關的零部件及配件。由于其産品種類日益繁多,其庫存已超過200萬件,有必要采取措施對倉庫進行根本性調整。為了提升倉儲容量和優化檢索時間,公司選擇了卡迪斯解決方案并将SAGE軟件集成至倉儲系統

Hydravalve supplies industrial customerswith parts and accessories for all things to do with pipes and valves. Due toits growing range of products, its inventory has risen to more than two millionarticles, making fundamental restructuring measures necessary in the warehouse.The company opted for a solution from Kardex Remstar and the integration of itsSAGE software into the storage system in order to increase capacity andoptimize retrieval times.

優勢一覽

倉儲容量增加了45%

所需空間減少了80%

批量分揀速度提升了200%

分揀準确度提升至99%

從人體工程學和效率的角度出發,改善了員工的工作條件。

Advantages at a glance

•45 percent increase instorage capacity

• Space required cut by 80 percent

• Batch picking times have improved by 200 percent

• Picking accuracy increased to 99 percent

• Betterworking conditions for the employees in the area of ergonomics and efficiency


客戶信息Customer

Hydravalve在本行業及能源領域内為公司提供設備已經具有27年的經驗。公司總部位于英國的威倫霍爾鎮,該地倉庫具有超過1000平方米的存儲空間,機器及零配件正是從這裡起運。其專注于全面的客戶服務和快速的訂單交付。

Hydravalve has been equipping companies inthe industry and the energy sector for more than 27 years. The company is basedin the British town of Willenhall, where the warehouse with more than 1,000 squaremeters of storage space is also located. Machinery and spare parts are shippedfrom here. The focus is on comprehensive customer service and fast delivery oforders.

客戶訴求Task definition

由于産品範圍的擴大,Hydravalve的庫存已增長至200萬件以上。在這種情況下,迫切需要增加倉儲能力,以便優化倉庫效能和提升訂單處理速度。所以,公司找到了一種具有高分度速度和高準确度的高效解決方案。此外,該系統必須使用Hydravalve使用的SAGE軟件兼容。

The inventory at Hydravalve grew to morethan two million items as a result of additions to the product range. There wasan urgent need to increase capacity to be able to optimize warehouse efficiencyand process orders even more quickly. That is why the company sought anefficient solution with high picking speed and precision. Furthermore, thesystem had to be compatible with the SAGE software used at Hydravalve.


解決方案Solution

通過采用五台Shuttle産品系列中的卡迪斯Shuttle XP高密度倉儲設備,倉儲容量增加了45%,占地面積減少了80%,這使得系統可以精确地将系統集成至建築物中,同時顯著減少了檢索時間:以前,訂單通過手動進行處理;如今,通過卡迪斯XP 500自動倉儲設備和Sage ERP軟件之間的有效互動,實現了一個完美的密切交織的檢索過程。SAGE軟件會為貨品指定明确的ID号,卡迪斯Shuttle XP 500會通過此ID号對貨品進行識别,之後立即開始檢索過程。這種方法減少了一半的批量分揀時間,同時将分揀準确度提高到了99%以上。Hydravalve的總經理Eddie Newham在談到此解決方案時說:我們在不斷尋求效率的提升。伴随着下一個産品目錄中新産品的增加,我們将盡可能以***的價格向客戶提供更為豐富的質量***的産品。

Capacity has been increased by 45 percentby usingve Kardex Remstar Shuttle XP high-density storage units from theShuttle product family, while also cutting the size of the footprint requiredby 80 percent. This was made possible by precisely integrating the system intothe building’s dimensions. It has also been possible to signicantly cut theretrieval times: While orders were previously worked through manually, theeffective interaction between the automated Kardex Remstar XP 500 storage unitsand the SAGE ERP software has now created a perfectly intertwined retrievalprocess. The SAGE software assigns clear ID numbers to items, which the KardexRemstar XP 500 then uses to automatically identify them and immediately beginthe retrieval process. This method has halved batch picking times, whileincreasing picking accuracy to over 99 percent. Eddie Newham, managing directorof Hydravalve, talks about the solution: “We are continually seeking to improveeciencies and with the addition of new products for our next catalogue we willbe offering our customers a wider range of products of the highest quality atthe lowest price possible.”


供貨規格

–2Shuttle XPHSD500 (xX: 3050 x 864 x 4450毫米)

–2Shuttle XPHSD500 (xX: 3050 x 864 x 5050毫米)

–1Shuttle XPHSD500 (xX: 3050 x 864 x 5250毫米)

–PPG主機界面整合進SageLine 200軟件解決方案

–SumoBoxes

Scopeof delivery

–2 Shuttle XP HSD500 units (W xD X H: 3,050 x 864 x 4,450 mm)

–2 Shuttle XP HSD500 units (W xD X H: 3,050 x 864 x 5,050 mm)

–1 Shuttle XP HSD500 unit (W x DX H: 3,050 x 864 x 5,250 mm)

–Integration of the PPG hostinterface into the Sage Line 200 software solution 


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