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卡迪斯LR35——産品創新加速小型備件的分揀

産品創新加速小型備件的分揀

Product innovation speeds up thepicking of small parts

公司内部物流系統的應用在效能方面面臨很多壓力:該系統必須工作更為靈活,在更小空間内倉儲更多物品,分揀速度更快。同時,倉儲和搬運的需求也越來越多地轉向物料盒、托盤和紙箱。為了滿足這些需求,卡迪斯開發了新一代倉儲系統,其具備高分揀性能,不僅物超所值,而且能耗少、占用空間小。以下為兩個應用場景。

Intralogistics applications areunder pressure in terms of efficiency: They have to work more flexibly, stock awider range of items within a smaller space, and guarantee faster retrievaltimes. At the same time, storage and handling requirements are increasinglyshifting towards bins, trays, and cardboard boxes. To cope with these demands,Kardex Remstar has developed a new generation of storage systems, which alsooffer high order picking performance and represent excellent value for money,while consuming little energy and occupying little space.

Here are twoapplication scenarios.


控制櫃可用于操作機械設備、高科技設備和大型設備,也可用于操作商業區和私人住宅的多種設施。獨立配置的控制櫃有一系列尺寸和版本,其應用領域廣泛,并具有多樣化的功能和設計。

Control cabinets operate machinery,high-tech equipment, and large-scale plants, but also many devices within thecommercial sector and private households. In keeping with their countlessapplication areas, functions, and designs, individually configured controlcabinets come in a highly impressive range of sizes and versions.

然而,大多數控制櫃制造商仍然使用靜态倉儲系統,用以倉儲其種類繁多的物品。靜态倉儲系統包括傳統的靜态貨架,配有窄道叉車和人上型拾取器的高層貨架,以及托盤貨架。生産部件存儲在許多不同尺寸的物料盒中,導緻了倉庫的低效布局。

現實場景:在上述條件下,采用四人八小時輪班制從2000個不同的物品中分揀相關裝配組件。

Yet most control cabinetmanufacturers still use static storage systems for storing their wide range ofitems. These include conventional static shelving, high-bay shelving with avery narrow aisle forklift and man-up picker, and pallet shelving. Theproduction components are stored in a number of differently sized bins,creating an inefficient layout within the warehouse.

A real-life scenario: Fourpeople each work an eight-hour shift in the conditions outlined above and pickthe relevant assembly sets from 2,000 different items.

每個訂單約有40條訂單線,每日可處理約70個訂單。所以,四人每日共可分揀約2800條訂單線,相當于平均每小時350條。在這個現實生産的例子中,四人相繼完成了這些訂單。不過,他們經常找錯倉儲位置,或者找到的倉儲位置不完整,有時也會發生分揀錯誤。揀貨人員會把完整的訂單物料放入物料盒,然後在送入控制櫃裝配區之前将其轉運至托盤。到達之後,技術人員會按需手動收集物料盒,然後将其放回裝配站。

With around 40 order lines perorder, they should manage about 70 orders a day. Accordingly, together theypick about 2,800 order lines, which is equivalent to an average of 350 lines anhour. In this real-life example, the four people work through the orders oneafter the other. Unfortunately they often find incorrect or incomplete storagelocations and sometimes also pick the wrong items. The pickers put the completeorders in bins and then transfer them to pallets before taking them to thecontrol cabinet assembly area. Once there, the technicians collect the bins byhand as and when they are needed and take them back to their assembly stations.

現在,我們來看一下在相同場景下采用新一代倉儲系統的情形:庫房現采用垂直緩沖式倉儲系統系列産品中的Kardex Remstar LR 35,用以替代傳統貨架和高層貨架。小型電子元件保存在僅幾種不同高度的物料箱中,***地利用了倉儲空間。擺渡小車将揀選好的訂單物料盒運送至裝配區,裝配區也配備了一台LR 35,作為緩沖倉儲設備。憑借輸送技術,一旦技術人員要求組裝産品,便可立即将訂單物料箱送至裝配區域。

Reinhold SchäfflerKardex Remstar的産品經理表示:對于同樣的揀選過程,LR 35隻需要一人而不是四人,突出了産品創新的關鍵優勢。

Now let’s look at the samescenario with the new generation of storage systems:Instead of conventional shelvingand high-bay shelving, the warehouse now has two Kardex Remstar LR 35 unitsfrom the Vertical Buffer Module product family. The small electronic componentsare kept in just a few types of bins of different heights, making optimal useof the available storage space. A trolley then takes the fully picked orderbins to the assembly area, where there is a second LR 35, which serves as abuffer storage unit. Now, as soon as a technician requests an assembly set, theconveyor technology guarantees the just-in-time delivery of the order bin tothe assembly area.

“With the LR 35, the same order picking process needs justone person instead of four,” says Reinhold Schäffler, product manager at KardexRemstar, underlining one of the key advantages of the LR 35 product innovation.

每個揀貨站每小時處理訂單線約500

Around 500 order lines per stationand hour

新型卡迪斯LR 35倉儲系統包括一個貨架系統,其配有自動物料盒搬運裝置、揀貨站和物流軟件。多區貨架系統之中是一條巷道,沿着這條巷道有一個配備可伸縮夾持器的活動杆。控制單元根據軟件發出的電子指令來設置夾持器的動作。它會拾起一個裝滿小型部件的物料箱、紙箱或托盤,然後迅速将其運送至分揀站。通過這種方式, 每台卡迪斯LR 35設備每小時可處理250個雙循環。當兩套或多套系統聯合使用,或采用批量分揀時,每小時在每個分揀工作站上可處理多達500條訂單線。

The new LR 35 storage systemconsists of a shelf system with automatic bin handling, picking stations, andits own logistics software. In the middle of the multi-segment shelf system isan aisle, along which a movable mast with telescopic gripper operates. Thecontrol unit sets the gripper in motion depending on the electronic commandissued by the software. It picks up a bin, cardboard box, or tray filled withsmall parts and swiftly transports it to the picking station. In this way, theKardex Remstar LR 35 can manage up to 250 double cycles per unit and hour. Whentwo or more units are combined, or when batch picking is used, performance caneven be increased to around 500 order lines per picking station and hour.


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